AV Launches Next-Generation VAPOR CLE, Compact Long Endurance Helicopter UAS

AeroVironment, Inc. (“AV”) (NASDAQ: AVAV), a global leader in all-domain defense systems, today announced the release of its newest all-electric vertical takeoff and landing (VTOL) platform–the VAPOR Compact Long Endurance (CLE) unmanned aircraft system (UAS).

This press release features multimedia. View the full release here: https://www.businesswire.com/news/home/20251013047789/en/

The VAPOR CLE is a Group 2 unmanned aircraft system that supports multi-mission operations–from intelligence, surveillance and reconnaissance and Electronic Warfare to precision strike and logistics resupply. [Credit: AV]

Building on the proven performance of previous VAPOR models, the VAPOR CLE helicopter sets a new standard for Group 2 UAS with a more compact, enduring, and mission-ready design with on-board computer integration that transforms the VTOL into a fully autonomous system. VAPOR CLE supports multi-mission operations–from intelligence, surveillance and reconnaissance (ISR) and electronic warfare (EW) to precision strike and logistics resupply.

“Every detail of the VAPOR CLE reflects an upgrade driven by real-world mission needs,” said Jason Hendrix, Vice President of Small Uncrewed Systems for AV. “By doubling endurance, increasing lift, and adding onboard autonomy, we’ve transformed the system into a combat-ready tool that gives warfighters more capability in a smaller, more adaptable package.”

The newly integrated NVIDIA ORIN onboard computer makes the VAPOR CLE fully autonomous and enables Automatic Target Recognition (ATR) through AV_Halo VISION (previously AV’s SPOTR-Edge) computer vision software and WISARD Artificial Intelligence/Machine Learning (AI/ML) processing suite. The compact packout case measures 7 cubic feet and weighs 35 pounds—a 50% reduction from earlier models—with tool-less assembly, making it ideal for transport and rapid deployment. It delivers up to two hours of persistent flight—double the endurance of typical Group 2 quad rotor-craft platforms.

Built with a Modular Open System Architecture (MOSA) to support third-party integration, VAPOR CLE integrates with 26 unique payloads– including optical sensors, communications relays, electronic warfare, and integrated lethal payloads, including the Orbital Research Lab 60/81mm mortar CLiK (DEVCOM AC standardization) and Corvid Shryke Guided Munition and IS4S 40mm munition. The VAPOR CLE is compatible with AV_Halo COMMAND tactical handheld controller and is worldwide operational frequency capable with an encrypted data link that can transmit classified information to distances greater than 10km line of sight.