ExOne and Pitt Collaborate to Produce Promising Reusable Respirators With 3D Printed Metal Filters - Seite 2

3D Printed Metal Filter Project Details

ExOne’s binder jetting technology uses an industrial printhead to selectively deposit a liquid binder onto a thin layer of powdered material, layer by layer, until a final object is formed. After 3D printing powdered metals, the object is then sintered in a furnace to dial in a specific level of porosity. While binder jetted metal is typically sintered to full density, some applications require a specific level of porosity, such as filters.

To test filters in different metals and porosities, Dr. Chmielus’ research group is using CT scanners to analyze the microstructure and porosity of the filters. Ansys, the global leader in engineering simulation, also based near Pittsburgh, is providing additional computer simulation support to analyze and optimize the performance of the filters.

While copper and stainless steel filters are currently being tested, copper has been known to have antibacterial properties since ancient times. The first recorded use of copper to kill germs was in the Edwin Smith Papyrus, the oldest known medical document in history, according to the Smithsonian. Many studies have proven copper’s disinfectant powers. One landmark 2015 study, funded by the Department of Defense, revealed that copper alloys contributed to a 58% reduction in infections. COVID-19 research also suggests the virus dies faster on copper than on other surfaces.

About ExOne

ExOne is the pioneer and global leader in binder jet 3D printing technology. Since 1995, we’ve been on a mission to deliver powerful 3D printers that solve the toughest problems and enable world-changing innovations. Our 3D printing systems quickly transform powder materials — including metals, ceramics, composites and sand — into precision parts, metalcasting molds and cores, and innovative tooling solutions. Industrial customers use our technology to save time and money, reduce waste, improve their manufacturing flexibility, and deliver designs and products that were once impossible. As home to the world’s leading team of binder jetting experts, ExOne also provides specialized 3D printing services, including on-demand production of mission-critical parts, as well as engineering and design consulting. Learn more about ExOne at www.exone.com or on Twitter at @ExOneCo. We invite you to join with us to #MakeMetalGreen.